The Ion exchange process and the Glass choice of the PLC Splitter Chip

Along with development of the optical communication, its good environmental stability and compatibility with fiber, began to widely used optical communication components manufacturing.( Such as self-focusing lens, optical divider, optical amplifier, etc), And extend to the sensing area, (such as: all kinds of biological and chemical sensors , current sensors which is based on fading light waves, etc.)
Glass ion-exchange technology has several one hundred years long history, Its earliest used to change the light absorption characteristics of glass, glass coloring,then, the technology is widely used in processing on the surface of the glass surface (such as touch screen add hard processing). Along with development of the optical communication, its good environmental stability and compatibility with fiber, began to widely used optical communication components manufacturing.( Such as self-focusing lens, optical divider, optical amplifier, etc), And extend to the sensing area, (such as: all kinds of biological and chemical sensors , current sensors which is based on fading light waves, etc.)
Current mainstream technology of PLC Splitter chip includes: PECVD technology, flame hydrolysis technology, glass ion exchange technology. Glass principle and technological process of ion exchange technology as shown in figure 1,figure 2. The main process flow flame hydrolysis technology shown in figure 3. The process characteristics of contrast see table 1. From years of use and reliability experiment, the two technologies are used in mass production and the performance is good.The features of PECVD/flame hydrolysis technique are that equipment and raw materials is the existing material, but its process is very complicated, the production cycle is long, the processing tolerance is small; Glass ion exchange technology is characterized by equipment and raw materials need special customized, but its technology is relatively simple, high production efficiency, process tolerance is larger, the chip cost is relatively low.

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